This document will focus on the areas – excessive motion, cycle times, internal supply chain challenges. use value stream maps to document and analyzing process. You can do this document in auto cad or solid works.

Required No. Of Sets / Year – 100,000 Sets / Year
No. Of Parts in a Set – 8 parts
Required Total Number of Parts – 800,000 Parts / Year
Working Days / Year – 252 Working Days / Year
No. Of Sets / Day – 397 Sets / Day
Total No. Of Parts / Day – 3176 Parts / Day
Total No. Of Each Part / Day – 397 Each Part / Day
Minutes of Work / Shift – 420 Minutes of Work / Shift
No. Of Parts / Machine / Shift – 33 Parts / Machine / Shift
No. Of Shifts / Day – 3 Shifts / Day
No. Of Parts / Day / Machine – 99 Parts / Day / Machine
No. Of Machines Deployed / Type of Part – 4 Machine are Deployed / Type of Part.
Total No. Of Machine Required – 32 Machines

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